Modular Skid and Process Systems – PPV CORP

PPV CORP is a leading provider of modular skid-mounted process systems, offering factory-assembled, pre-piped, and fully tested solutions for industrial, oil and gas, chemical, and power applications. Our custom modular skid systems are engineered for efficiency, safety, and rapid deployment, allowing businesses to reduce installation time and operating costs while maintaining strict compliance with industry standards.

By integrating pressure vessels, pumps, heat exchangers, piping, and instrumentation into compact skid units, PPV CORP delivers turnkey solutions that meet your unique process requirements. Each system is designed, fabricated, and tested to ensure reliability, durability, and long-term performance in demanding industrial environments.

What Are Modular Skid Systems?

A modular skid system is a self-contained process unit mounted on a steel frame (skid) that incorporates all the necessary equipment for a specific operation. These systems typically include:

• Pressure vessels – ASME-certified storage or process tanks.
• Pumps and compressors – For fluid transfer and process control.
• Heat exchangers – For temperature regulation in chemical or industrial processes.
• Instrumentation and controls – Monitoring pressure, flow, temperature, and level.
• Piping and valves – Pre-assembled and pre-tested for operational readiness.

Because they are factory-assembled and pre-tested, modular skids minimize on-site labor and eliminate many installation delays. They are compact, transportable, and customizable, making them ideal for both greenfield and retrofit projects.

   

Provide process modular skids meeting following Codes

• API-614
• API-619
• ASME B31.3
• ASME B31.4
• ASME B31.8
• ASME B31.12
• ASME BPVC Section II Material
• ASME BPVC Section V Non Destructive Examination (NDE)
• ASME BPVC Section VIII Div 1 U Stamp Pressure Vessels
• ASME BPVC Section IX Welding Procedure Specification (WPS) and Welder Performance Qualifications (WPQ)
• AWS D1.1 for Structural Skids and Pipe Supports
• ABS, DNV for Offshore and FPSO
• PED Pressure Equipment Directive
• Any other Code requirements requested by Customer specification

Non Destructive Examination (NDE) and Testing

During Assembly, welding and fabrication process to check quality and integrity following NDE and testing techniques are used.

• Factory Acceptance Test (FAT)
• Visual Testing (VT)

• Full or Partial Radiography (RT, X-ray)

• Liquid Penetrant Testing (PT)

• Magnetic Partical Testing (MT)

• Ultrasonic Testing (UT)

• Pressure Testing (Hydrostatic or Pneumatic)

• Positive Material Identification (PMI)

• Hardness Testing (NACE MR0175)

• Leak Testing
• Oil Flushing
• Electrical Wiring Continuity Check

PPV CORP Modular Skid Capabilities

Process Engineering & 3D Modeling

Complete design, modeling, and simulation to ensure optimal performance.

Integration of Equipment

Combining pressure vessels, pumps, heat exchangers, valves, and instrumentation into a single skid unit.

Certified Fabrication

Skids are delivered with installation guidance, commissioning assistance, and documentation for compliance and maintenance.

Various type of Process and Modular Skids built by PPV CORP

• Pump Skids
• Compressor Skids
• Lube Oil Console Systems
• Filtration Skids
• Membrane Skids
• Separator Skids
• Water & Waste Water Treatment Skids

Industries we serve not limited to following:

Oil & Gas

PPV Corp modular skids are widely used in separation, metering, filtration, and pumping operations in upstream, midstream, and downstream oil and gas facilities.

Chemical & Petrochemical

We deliver skids for reactors, chemical dosing, solvent recovery, and mixing systems, engineered to handle corrosive materials and high-temperature processes.

Power & Utilities

Skid-mounted systems provide boiler feed, chemical injection, and cooling water solutions for power plants, ensuring reliable performance under high-pressure and temperature conditions.

Pharmaceutical & Food Processing

PPV Corp assembles sanitary and clean-in-place (CIP) skids for pharmaceutical and food industries, meeting stringent hygiene and safety standards.

Water & Wastewater

We offer modular skids for filtration, reverse osmosis, chemical dosing, and treatment systems, helping clients achieve consistent water quality and regulatory compliance.

Why Choose PPV CORP for Modular Skid Assembly?

Common welding processes used at PPV CORP are:

• MIG Welding - Gas Metal Arc Welding (GMAW)

• TIG Welding - Gas Tungsten Arc Welding (GTAW)

• Flux Welding - Cored Arc Welding (FCAW)
• Submerged Arc Welding - Sub-Arc Welding (SAW)

MIG WELDING (GMAW)
MIG welding is one of the easier types of welding for beginners to learn. MIG welding is actually two different types of welding. The first uses bare wire and the second flux core.
Bare wire MIG welding can be used to join thin pieces of metal together. Flux core MIG welding can be used outdoors because it does not require a flow meter or gas supply. MIG welding is usually the welding of choice for DIY enthusiasts and hobby welders who don’t have the money to spend on expensive equipment.

STICK WELDING (SMAW)
Stick welding, also known as Arc welding, is doing it the old-fashioned way. Stick welding is a bit harder to master than MIG welding. Stick welding uses a stick electrode welding rod.

TIG WELDING (GTAW)
TIG welding is extremely versatile, but it is also one of the more difficult welding techniques to learn and are skilled individuals.
Two hands are needed for TIG welding. One hand feeds the rod whilst the other holds a TIG torch. This torch creates the heat and arc, which are used to weld most conventional metals, including aluminum, steel, nickel alloys, copper alloys, cobalt and titanium.

Submerged Arc Welding (SAW)
SAW welding is a high-productivity, automated process where an electric arc is submerged under a blanket of granular, fusible flux to join thick metal plates.
It offers superior penetration, high deposition rates, and no visible arc or spatter. Common uses include shipbuilding, pressure vessels, and heavy structural components